People who want to start a business on gypsum board machines, or want to promote gypsum board manufacturing plants are suggested to pay more attention to this article. Any need for gypsum board making machines? Confused about where to buy a reliable gypsum board making machine? We hope that all your problems with the gypsum board making machine will be answered through AGICO CEMENT.
What is gypsum board making machine?
As we all know, gypsum board is an important kind of building material, the gypsum is used as the main raw material, adding the appropriate amount of additives and fibers as the core, and using the special cardboard as the protective surface, then all materials will be processed into gypsum board. Gypsum plasterboard has the characteristics of lightweight, sound insulation, heat insulation, strong processing performance, and simple construction method.
Gypsum board making machine, also known as gypsum board manufacturing plant, gypsum board production line refers to all special making machines applied for gypsum board manufacturing plant, covering raw material supply system, plate making system, conveying system, transverse system, drying system, plate ejecting system, trimming system.
The gypsum board making machine is characterized by small equipment, high product profit, and cost recovery in a short period of time, no pollution, and waste can be recycled and reused. The gypsum board production line is also an environmental protection project. The Gypsum board manufacturing process is simple and easy to learn, and its raw materials come from a wide range of sources, making it an ideal choice for building materials projects.
Why choose the Gypsum board making machine from AGICO CEMENT?
AGICO CEMENT is a Chinese manufacturer that specializes in gypsum board making machines and other equipment applied for the build materials industry. Why choose AGICO CEMENT as your first consideration? We list three main reasons you will agree:
Strong production capacity
AGICO CEMENT has own factory and large processing equipment to manufacture gypsum board making machines on a large scale with high quality and full automation. Our system can accurately measure in temperature, volume, pressure, and weight of the gypsum board making machine.
Professional technical support
We have a professional technical team to develop and solve problems during production. We also provide customization services to meet various requirements of clients. Our engineers conduct to every link of the gypsum board production line.
EPC project
We can provide a solution that covers the project design, budget, equipment material procurement, construction, trial operation, and acceptance in accordance with the contract, also assume full responsibility for the quality, schedule, gypsum board plant cost, and stability of the project.
Our services include pre-sale service, medium service, and after-sale service. long-term supply of spare parts is available.
Rich experience
Based on consummate technique, first-class quality, and overall service, AGICO CEMENT has finished more than hundreds of projects around the world.
Gypsum board manufacturing process
1. Batching section
The material in the silo is conveyed by horizontal and vertical conveying equipment and sent to the belt scale by the rigid impeller feeder. Excess materials are sent back to the silo through conveying equipment such as return conveyors and elevators. The raw materials such as building gypsum, modified starch, coagulant, glass fiber (used in the production of water-resistant gypsum board and fire-resistant gypsum board) and other raw materials are respectively metered and then mixed in a screw mixer and then continuously fed into a vertical mixer. The blowing agent is added to the storage tank. During the processing, the foaming agent and moisture are respectively sent to the foaming device by the metering pump, and compressed air is introduced to generate stable foam, which is sent to the vertical mixer. After the edge glue is prepared in the tank, it is sent to the glue spraying ports on both sides of the forming station, and the tape is sprayed on both sides of the paper on the gypsum board. The upper and lower protective paper is transported to the paper rack by the electric hoist.
2.Forming section
The forming lower paper is sent to the forming station through the paper storage machine, the tensioning device, the scoring device and the deviation correction device, and the gypsum slurry flows from the vertical mixer to the forming lower paper. The forming upper paper machine is sent to the forming station after passing through the paper storage machine, the tensioning device, the deviation correcting device, and the glue. The forming machine is plate type and the thickness can be adjusted. The forming machine collects the upper paper, lower paper, and gypsum slurry and extrudes it into a board with a specified thickness. The formed gypsum board is smoothly sent to the cutting machine through the solidification belt conveyor and the conveying roller table. Enter the 1-type transverse conveyor, and then send it to the dryer after approaching the roller table.
3.Drying section
The gypsum board is sent to each layer of the dryer by the bridge distributor according to the program. The dryer is divided into two zones, three zones, and four zones according to different output and heat sources. While the gypsum board moves slowly in the dryer, it continuously exchanges heat with the hot air flowing in the longitudinal direction. The board absorbs heat, the temperature rises, and the free moisture in the board slowly evaporates but does not destroy the crystal water of dihydrate gypsum. When the gypsum board leaves the dryer, its moisture content should be less than or equal to 1%. After the gypsum board is dried by the dryer, it is cooled by the cooling section of the dryer, and then the board is ejected from the dryer in an orderly manner by the ejector.
4.Trimming and stacking section
The gypsum board from the dryer is conveyed by roller conveyor, transverse conveyor, and laminator, and then sent to the trimmer, which is precisely cut to the required size, and the finished gypsum board is sent to the stacking by the finished roller conveyor and stacker. After the stacking, gypsum board is sent to the finished product warehouse for storage by forklift.
