concrete batching plant
Turnkey solutions for concrete mixing plant
Capacity: 50m³/h, 75m³/h, 100m³/h, 150m³/h, 225m³/h, 300m³/h, etc.
Types: stationary and mobile, or customized type.
Applications: cement / hydraulic engineering / precast for commercial / nuclear project.
Concrete batching plant or concrete mixing plant, is a combined device used for the centralized mixing of concrete. With the features of high mechanization, high automation, and high productivity, concrete batch plant can both ensure the quality of concrete and save cement costs.
AGICO CEMENT is a professional concrete batching plant manufacturer, and we are committed to providing one-stop solutions for concrete batching plants. Our concrete batching plant is mainly composed of five major systems, including the mixer, material weighing system, material conveying system, material storage system, and control system, as well as other ancillary facilities. Because the floor aggregate measurement compared with the station aggregate measurement, reduces four intermediate links, and is the vertical blanking measurement, saving the measurement time, and greatly improving the production efficiency.
EPC solution for you
1. Raw Material Test
2. Program Design
3. Device Manufacturing
4. installation
5. debugging
6. Technical Training
7. delivery on time
8. after-sales service
Hot-sale concrete batching plant
Generally speaking, concrete batch plant can be divided into many classifications, such as capacity, uses, structure, mixer numbers and etc. Stationary concrete batching plant and mobile concrete batching plant, which are also the most popular classifications among them.
Stationary concrete batching plant
Stationary batching plant is also known as fixed type concrete mixing plant. Most stationary concrete batching plant adopt modular and easy to assemble design, It is usually used in large-scale construction projects, highways, bridges, tunnels, water conservancy projects and other fields, and is suitable for users with large concrete production volumes. It has characteristics of strong production capacity, stable operation, and good anti-interference ability.
Mobile concrete batching plant
The mobile concrete batching plant is pulled by a trailer unit, which has good maneuverability and makes production more flexible. It is generally used for various small and medium-sized temporary construction projects and can be rented out for personal use. Mobile mixing plant can be moved between different construction sites. It has the characteristics of mobility, flexibility, and efficiency, and can quickly adjust the production line on the construction site.
concrete batching plant process
The workflow of a concrete mixing plant usually includes the following steps:
- Material preparation: According to the needs of the project, cement, aggregates (such as sand, stone, etc.), additives and other materials are stored separately in the corresponding warehouses. Ensure that the quality of various materials meets regulatory requirements.
- Weighing ingredients: Based on the set mix ratio, the control system commands the material weighing system to accurately weigh various materials. After weighing is completed, various materials are sent to the mixing host through the conveying system.
- Mixing: Start the mixing machine and mix materials such as cement, aggregates, and water. During the mixing process, the mixing blades inside the mixing machine continuously flip and mix the material to ensure thorough and even mixing. The speed and time parameters of the mixing host can be set according to different types of concrete and engineering requirements.
- Discharge and transportation: The mixed concrete is discharged through the discharge port and transported to the construction site by equipment such as conveying trucks or pumps. During transportation, it is necessary to maintain the uniformity and fluidity of the concrete to prevent segregation, bleeding, and other phenomena.
concrete batching plant machine
We can provide all types of concrete batching plant machine used in concrete batching plant, including mixing system, weighing system, conveying system, storage system, control system and etc.
Mixing system
The mixer is a very important part of the concrete mixing plant, usually using a double horizontal shaft forced mixer. the concrete batching plant mixer has the characteristics of high mixing efficiency, good mixing uniformity, and strong wear resistance. The main function of the mixer is to mix and stir materials such as cement, aggregates, and water to form a uniform concrete.
Weighing system
The material weighing system is responsible for accurately weighing various materials according to the set mix ratio. This system usually consists of electronic scales, sensors, controllers, etc., which can achieve precise measurement of various materials such as cement, aggregates, water, etc., ensuring stable quality of concrete.
Conveying system
The material conveying system includes parts such as aggregate conveying, cement conveying, water conveying, etc. Aggregate transportation usually uses belt conveyors or bucket elevators to transport aggregates from the silo to the mixing machine; Cement conveying generally uses screw conveyors or pneumatic conveying systems to transport cement from the cement silo to the mixer; Water transportation is achieved through water pumps and pipelines.
Storage system
The material storage system includes cement silo, aggregate silo, additive silo, etc. These warehouses are usually made of steel or reinforced concrete structures, with sufficient strength and sealing performance to ensure that the materials are not damp, clumped, or contaminated during storage.
Concrete batch plant control system
The control system is the brain of the concrete batching plant, responsible for the operation and control of the entire mixing plant. The control system usually adopts PLC programmable controller or touch screen control system, which can achieve automation and intelligent control, improve the operating efficiency and stability of the mixing plant.
concrete batching plant specification
The HZS series commercial concrete mixing plant is a new generation of concrete mixing equipment. It adopts the internationally popular modular rapid assembly structure, high-performance imported or domestic mixing host, dual machine and dual control computer control mode, anti noise, anti dust pollution, and environmentally friendly design.
The specifications of concrete mixing plants are named based on their theoretical production per hour. Commonly used specifications include: HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS150, HZS180, HZS240, etc. You can choose customized sizes according to your needs.
| WHOLE BATCHING PLANT | Model | HZS35 | HZS50 | HZS75 | HZS90 | HZS120 | HZS180 |
|---|---|---|---|---|---|---|---|
| Production Rate | 35 m³/h | 50 m³/h | 75 m³/h | 90 m³/h | 120 m³/h | 180 m³/h | |
| Standard Discharge Height | 1.6 – 3.8 m | 2.7 – 3.8 m | 2.7 – 3.8 m | 3.8 m | 4 m | 4 m | |
| Working Cycle Time | 72 s | 72 s | 72 s | 60 s | 120 s | 180 s | |
| Overall Dimensions (L x W x H) | 12922 x 13000 x 17245 mm | 14950 x 17840 x 17245 mm | 15950 x 18840 x 17245 mm | 51093 x 19100 x 21600 mm | 55885 x 20200 x 21600 mm | 51210 x 6600 x 23700 mm | |
| Total Installed Power | 75 kW | 115 kW | 120 kW | 145 kW | 210 kW | 260 kW | |
| MIXER | Mixer Model | JS750 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 |
| BATCHING MACHINE | Batching Machine Model | PLD1200 | PLD1600 (Single Hopper) | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
| PNEUMATIC SYSTEM | Air Compressor Model | 1.0-7 | 1.0-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| Rated Exhaust Volume | 1.67 m³/min | 1.67 m³/min | 1.85 m³/min | 1.67 m³/min | 1.67 m³/min | 1.67 m³/min | |
| Rated Exhaust Pressure | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | |
| Motor Power | 5.5 kW | 5.5 kW | 11 kW | 11 kW | 15 kW | 18.5 kW | |
| WEIGHING SYSTEM | Aggregate Weighing Accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Water Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Additive Weighing Accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
concrete batch plant cost
In order to facilitate customers’ better understanding of the concrete mixing plant cost, we have prepared an investment income statement based on a medium-sized concrete mixing plant project as a reference.
The complete set of equipment for a 180 cubic meter concrete mixing plant has good investment profitability, with an annual output of about 360000 cubic meters of concrete (working 8 hours a day, assuming 300 working days a year). Calculated based on an annual sales volume of 180000 cubic meters, it can generate a profit of approximately 15.53 million yuan per year. Please consult us for detailed investment plans.
| Unit | Price | Number | Total |
| Annual operating income | 320yuan/m2 | 180.000 m2 | 57.6 million yuan |
| material cost | 200 yuan/m2 | 180.000 m2 | 36 million yuan |
| Energy and maintenance costs | 12 yuan/m2 | 180.000 m2 | 2.16million yuan |
| Labor cost | 45,000yuan/ person | 10 person | 450.000 yuan |
| business tax | 6% | —— | 3.456 million yuan |
| Annual operating profit | —— | —— | 15.53 million yuan |
Application of concrete batching plant
It is commonly used in large and medium-sized infrastructure construction projects such as ready-mixed concrete, roads and bridges, water conservancy, airports, ports, and places with high demand for concrete, long construction periods, and concentrated construction sites.
Construction Engineering
concrete batching plants are widely used in construction engineering, mainly for producing building materials such as concrete blocks, concrete beams and columns, concrete slabs, and concrete floor slabs. High strength and high-quality concrete materials can be produced through concrete mixing plants, ensuring the safety and quality of construction projects
Road engineering
concrete batching plants are mainly used in road engineering to produce road construction materials such as concrete pavement, concrete drainage ditches, and concrete slope protection. Through the production of concrete mixing plants, the high strength and quality of road construction materials can be ensured, improving the service life and safety performance of roads
Bridge engineering
Concrete mixing plants are mainly used in bridge engineering to produce construction materials such as concrete bridge piers, concrete bridge buffer blocks, and concrete bridge decks. Through the production of concrete mixing plants, the high strength and quality of bridge construction materials can be ensured, and the service life and safety performance of bridges can be improved.
Water conservancy engineering
concrete batching plants are widely used in various types of water conservancy projects, including dam construction, water conservancy channels, hydropower station construction, dam construction, river regulation and other applications. Concrete mixers can greatly improve the efficiency of concrete pouring and shorten the construction period.
Why choose AGICO CEMENT?
Our concrete batching plant includes the HZS25-240 mixing plant series, JS series mixers, PLD batching machines, screw conveyors, and specialized reducers, forming a multi-level product system from single machine to full production information production and management, widely serving the construction machinery industry.
