clinker plant
Turnkey solutions for cement clinker production
CAPACITY: 300-10000TPD
EQUIPMENT: cement rotary kiln, raw mill, crusher, cooler, dryer, etc.
Cement clinker plant is a necessary section of whole cement manufacturing plant, it plays an important role in cement production. Clinker plant transforms limestone and other raw materials into cement clinker through processes such as crushing, homogenization and calcination.
As a professional cement plant equipment manufacturer with over 20 years of industry experience, AGICO CEMENT is committed to providing global customers with efficient, reliable and environmentally friendly complete solutions for clinker plant.
The clinker plant we have built have significant features such as high production capacity, low energy consumption, stable operation and environmental compliance, which can help cement enterprises effectively enhance their core competitiveness and economic benefits. Whether you are planning to build a new cement clinker plant, or carrying out technical transformation or expansion and upgrading of the existing production line, we can provide you with the best technical and engineering support.
what we can offer?
Not only a cement plant supplier
Unlike ordinary cement plant suppliers, we offer a complete EPC (Engineering, Procurement and Construction) service for the clinker plant. From the manufacturing of single equipment to the execution of EPC projects, we have a complete system and rich experience. We can provide customers with one-stop services from design, supply, installation, commissioning to after-sales service.
With a professional technical team and mature project management experience, AGICO CEMENT has successfully delivered dozens of clinker production lines, covering production scales ranging from 500 tons/day to over 10,000 tons/day for various projects. Our services have reached customers in multiple regions including Asia, Africa, Latin America and Eastern Europe.
components of clinker plant
Raw material preparation system
We provide efficient crushing, batching and grinding systems to ensure the chemical composition of raw materials is stable.
- The raw materials such as limestone and clay are crushed, homogenized, and precisely proportioned according to the formula;
- They are finely ground using vertical mills or ball mills to ensure the fineness and uniformity of the raw materials;
- The automatic batching system strictly controls indicators such as LSF, SM, and AM to ensure stable clinker quality.
Preheating and precalcination system
We adopt multi-stage cyclone preheaters and efficient precalciner to maximize the utilization of residual heat and the decomposition reaction.
- The raw materials are fully preheated by high-temperature flue gas before entering the rotary kiln, significantly reducing the heat load in the kiln;
- The pre-decomposition rate can reach over 90%, significantly reducing fuel consumption;
- The equipment has a compact structure, low resistance, and high heat transfer efficiency.
Rotary kiln system (core of clinker plant)
The rotary kiln is the “heart” of the entire clinker plant.
- The kilns we produce have good sealing performance and stable thermal conditions, allowing for long-term stable and efficient operation;
- They can be adapted to various alternative fuels, such as RDF, industrial waste, and biomass;
- The combustion zone structure is optimized to ensure uniform clinker burning and stable quality.
Clinker cooling system
We provide efficient grate coolers to rapidly cool the high-temperature clinker (about 1400°C) to below 100°C, while recovering heat.
- It improves clinker quality and reduces energy consumption;
- The recovered hot air is returned to the preheater and kiln head, effectively enhancing thermal efficiency;
- The structure is sturdy, maintenance is low, and operation is reliable.
Dust removal and environmental protection system
We attach great importance to environmental compliance. Each production line is equipped with efficient dust removal and emission reduction systems.
- We use bag-type dust collectors or electrostatic precipitators, with dust emissions meeting international standards;
- They can be configured with low-nitrogen burners, SNCR denitration systems, and desulfurization devices;
- The design focuses on system stability, low resistance, and convenient maintenance to ensure long-term environmental compliance operation.
Save cost for your clinker plant!
Energy conservation and consumption reduction are the common goals of all our clinker plant projects. We incorporate a number of energy-saving technologies into our clinker production lines:
Waste Heat Regeneration (WHR)
Utilizes waste heat from the kiln exhaust and grate cooler to generate electricity, reducing overall power consumption;
Automation and Optimized Control
Utilizes advanced DCS control systems and thermal optimization technologies to ensure precise operation and optimal energy consumption;
Low-Emission Combustion Technology
Reduces emissions of pollutants such as NOx and CO₂, meeting global environmental regulations;
Alternative Fuels and Raw Materials
Supports the co-firing of waste-derived fuels and biomass, reducing fuel costs and carbon emissions.
Choose a suitable clinker plant
We offer flexible cement clinker plant configurations tailored to market size and project objectives. Whether it’s a new clinker plant project or a technological upgrade or expansion project, we tailor the most appropriate process route and equipment configuration based on your raw material characteristics, energy mix, and market needs.
| Capacity Range | Application | Features |
| 500–1000 t/d | Regional small and medium-sized cement plants | Low investment, minimal land use, and rapid returns |
| 2000–4000 t/d | Medium-sized cement plants | Balanced economics and performance |
| 5000–10,000+t/d | Large groups and export-oriented plants | High automation, low energy consumption, and environmental compliance |
why choose AGICO CEMENT?
Over 20 years of professional experience
Deeply rooted in the cement industry, familiar with various working conditions and project models;
Strong independent manufacturing capabilities
Key equipment is produced in our own factories, ensuring quality control and reliable delivery;
Integrated EPC services
We have a professional team, from design to operation, that always offers a one-stop solution.
Comprehensive after-sales service
Providing technical training, spare parts supply, and long-term technical support to ensure stable production line operations.
