Ready to make money with the AAC block manufacturing plant? What is AAC block? How much does it cost to start an AAC block plant? Is it worth it? Generally, AAC block manufacturing plant setup cost is affected by many factors, such as aac block plant design, production process, installation, equipment, labor, and other costs. We will find answers from the following parts together.
What is the AAC block manufacturing plant?
AAC block refers to Autoclaved Aerated Concrete block, it is a new-type wall material with good performance. AAC blocks can be planed, sawed, and nailed, with the characteristics of heat insulation, sound insulation, waterproof, fireproof, etc. AAC blocks can be widely applied in industrial and civil buildings, it is also the ideal material for tall buildings and large space structures. AAC block has become an important part of new building materials, which has a broad market and development prospect.
The AAC block manufacturing plant or AAC block production line mainly uses cement, fly ash, lightweight aggregate, and certain additives to formulate AAC blocks. The AAC blocks production process includes scientific formulation, mixing, pouring, steaming, and other processes.
The AAC block plant is not a single piece of equipment, but a production line composed of multiple aac block making machinery. Generally, a complete AAC block production line includes 10 main equipment and 6 auxiliary equipment, such as a jaw crusher, ball mill, bucket elevator, slurry metering tank, computer control console, mixer, pouring machine, aerated concrete cutting machine, autoclave, boiler. The auxiliary equipment includes a mold frame, bottom plate, mold car, steam curing car, shuttle car, and lifting equipment. The AAC block plant can adopt different processes for production based on the type and quality of raw materials, and the process characteristics of the equipment.
How much does it cost to start an AAC block plant?
AGICO CEMENT is dedicated to researching and manufacturing AAC (Autoclaved Aerated Concrete) block plant throughout the year. We continuously design cost-effective AAC block production lines and provide project planning services to our customers. We also help our customers with project planning, layout, design, installation, commissioning, technical training, factory construction guidance, and production process services. We can adopt different production processes according to the type, quality, and output of raw materials.
Currently, we can offer AAC (Autoclaved Aerated Concrete) production lines with annual production capacity ranging from 30,000 cubic meters to 600,000 cubic meters. This is mainly based on the current market demand for different products, different construction methods, and different production volumes.
The aac manufacturing machines for the aac block production line of 50,000 cubic meters are suitable for customers with low costs and small workloads. It has standardized product quality, and is easy to master, and is an entry-level model for AAC block plant. Its estimated production capacity is 400-500 cubic meters per day, based on an 8-hour work day.
Here is the setup cost of the AAC block manufacturing plant with annual output of 30,000 cubic meters of AGICO CEMENT, only for reference.
| Equipment | Models | Power (kw) | Unit | Price （wanyuan) | Total （wanyuan) |
|---|---|---|---|---|---|
| Jaw crusher | 150×250 | 7.5 | 0.95 | 0.95 | |
| Ball mill | o900x3000 | 22 | 5.8 | 5.8 | |
| Climbing elevator | 7.5 | 1.2 | 1.2 | ||
| Mixer | 7.5×2 | 1.1 | 2.2 | ||
| Slurry pump | 18.5×2 | 1.3 | 2.6 | ||
| Mobile casting machine | 7.5 | 4.8 | 4.8 | ||
| Tilting hoister | JQ4.2 | 29 | 29 | 29 | |
| Hauling machine | 5.5 | 0.9 | o.9 | ||
| Lifting device | 2 | 0.7 | 1.4 | ||
| Mould frame | 4500×1500×650 | 0.9 | 3.6 | ||
| Pattern mounting plate | 4380×1500 | 24 | 0.55 | 13.2 | |
| Trolley | 3800×1400 | 12 | 0.45 | 5.4 | |
| Prop | 48 | o.006 | 0.288 | ||
| Autoclave | O2000 x27m | 22 | 22 | ||
| Boiler | z2T | 22 | 9.5 | 9.5 | |
| Ferry cart | 5T | 10 | 4 | 4 |
3 tips for AAC plant cost control
- Control of raw material costs. In the production process of AAC plant, controlling the cost of raw materials may seem like the lower the unit cost of purchased fly ash, sand, cement, and other auxiliary materials, However, cut the costof raw materials actually seriously affects the quality of AAC blocks, leading to stagnation in the market. The selection of raw materials should be based on the testing and analysis of various local raw materials. By selecting the best quality and reasonably priced raw materials through proportional mixing, and guiding the production based on the results, we can produce high-quality and affordable aac blocks and aac panels, achieving significant economic benefits while maintaining high quality and productivity. In addition to this, the transportation cost of raw materials should also be considered, and expenses minimized to reduce the production cost of AAC plant.
- Pay attention to the maintenance of the AAC plant. AAC plant requires maintenance to extend its service life. With proper maintenance, the AAC plant can create more value for us, not only saving energy consumption costs, but also maximizing equipment operating efficiency and reducing unit production costs.
- Reasonable use of switches and electrical appliances: It is also a good way to save energy and reduce expenses. Planning the use of electricity systematically can not only maintain equipment but also reduce costs.
Back to the question we mentioned at the beginning, is the AAC plant worth it? Yes! It is a good chance to invest AAC plant, the potential market of aac blocks will bring a light future. In addition, all setup costs of the AAC plant can be controlled, or you can totally start from a mini AAC plant.
This complimentary handbook can help you comprehend the expenses associated with your AAC plant. Should you have any uncertainties, kindly reach out to us, and we will estimate the fundamental operational costs of your AAC plant, as well as potential expenditures for the span of one year.
