Cement plant equipment, also known as cement plant machinery, cement production machinery, etc. In a complete cement production line, there is various cement plant equipment to play own roles. As we all know, the general cement making process includes crushing, pre-homogenization, raw material production, clinker production, cement grinding, and packaging. Every step requires related to cement plant equipment.
As a cement plant manufacturer, AGICO Cement offers a cement plant according to the specific needs of clients. We supply turnkey EPC projects for cement manufacturing, such as cement plant, cement grinding plant, cement crushing plant, etc. For meeting different requirements, we also provide single cement plant equipment, including cement crusher, cement ball mill, vertical cement mill, cement roller press, cement rotary kiln, cement dryer, clinker cooler, cement silo, etc.
There is no doubt that each cement production line needs individual cement plant equipment, but, 3 cement plant equipment is essential for most of the cement plant, cement crusher, cement grinding mill, and cement kiln. Today, AGICO helps you learn everything about these cement plant equipment.
Cement crusher
In the cement production line, limestone, clay, iron ore, coal, and other materials should be crushed. The main crushed material is limestone, there are jaw crusher, cone crusher, impact crusher, hammer crusher, and other crushers to be selected. For cement crushing plant, vibration feeder and vibrating screen will be equipped together.
Jaw crusher
The jaw crusher is used to crush raw material in the cement plant, it has wide application, commonly consist of jaw plate, lining plate, bearing, motor and etc. Our jaw crusher has advanced design and reasonable components configuration, compared other branded jaw crusher, we have the following advantages:
- Jaw plate is made of super wear-resistant material, good abrasive resistance and corrosion resistance prolongs the service life of jaw crusher.
- A deep crushing cavity carries larger materials, high working efficiency.
- Strong applicability, apply for various types of material crushing, such as limestone, clay, etc. it will not be affected by material hardness, humidity, and other characteristics.
Cone crusher
The cone crusher is a cement crusher with high power, high reduction ratio, and high working efficiency. The cone crusher has advantages as follows：
- Homogeneous grains: based on the working principle of interparticle breakage, crushed materials are uniform and regular or geometric in shape symmetrical.
- High yield: cone crusher combine high rotate speed and stroke, make rated power and carrying capacity large, and greatly increase the handling capacity.
- Automatic protection: special design provides double protection for bearing lubrication, in addition, protection equipment and automatic control system can realize automatic protection.
- Easy to operate and maintain: all parts of the cone crusher can be removed and maintained from top or sides, which makes easy to maintain.
Impact crusher
The impact crusher is a high-efficiency cement crusher, with features of simple structure, large reduction ratio, less energy consumption, large production capacity, uniform particles, etc.
- Impact crusher has big feed inlet and high reduction cavity, wide application of hardness.
- Ore is crushed along the joint surface, so impact crusher generally has less power consumption and high efficiency.
- The reduction ratio can reach 40, which can simplify the crushing process, cut down the equipment cost.
- It is easy to adjust the impact plate and plate hammer, effectively control the particle sizes.
- Keyless connection, convenient maintenance, it is economical and reliable.
Hammer crusher
Hammer crusher is a rotor crusher with the hammer. Apply for all kinds of medium – hard and abrasive materials.
- Good wear-resisting property: the hard-wearing hammer is produced by new technology, with features of wear-resisting performance and impact resistance.
- Convenient adjustment: large reduction ratio, about 10-25, even 50. The grain size can be adjusted according to real needs.
- Compact structure and less vulnerable parts: the sealing structure of the hammer crusher resolve the problem of dust pollution.
- High working efficiency: high degree of automation and large reduction ratio.
Cement rotary kiln
Cement rotary kiln is mainly applied to cement clinker production. The cement rotary kiln has wide applications based on advantages of reliable production, less vulnerable part, and high activity rate.
- The cement rotary kiln preheating system is advanced, increase the kiln speed, and the output per unit volume is also increased.
- The kiln head and kiln tail sealing device adopt advanced technology to ensure the reliability of sealing.
- Compared with the same type of equipment, cement rotary kiln has low heat consumption and less energy loss, which can reduce investment costs.
- The cement rotary kiln is often used in the new dry process cement production line. It is advanced in technology, reliable in operation and high in automation.
- The system has a good sealing effect and realizes the full utilization of waste heat. The environmental protection and dust removal are simple and effective, and the clinker quality is high and the heat consumption of firing is low.
- The cement rotary kiln produced by AGICO has a strong structure, stable operation and high quality of finished products, and provides users with advanced high-efficiency vertical cylinder preheater and five-stage cyclone preheater.
Cement grinding mill
The cement grinding mill is used to grind clinker into certain sizes, the cement grinding plant directly affect the cement quality. There are some cement grinding systems, such as vertical cement mill system, group of vertical cement mill and cement ball mill, cement roller press system, group of cement ball mill and cement roller press, ball mill system, and etc.
Cement ball mill
Cement ball mill is core equipment for cement grinding. It has own advantages in operation, application, and structure, at present, cement ball mill has widest applications.
- High working efficiency, the cement ball mill produce uniform particles, increases the production capacity by 25%.
- Long service life, the complete roll friction transmission between the metal wheel and the wear-resistant polymer wheel can reduce the noise and wear to a minimum, and in the process of operation, there will be no gear fracture and damage of the gear ball mill, greatly extending the service life.
- The cement ball mill adopts grinding aid, which can improve grinding efficiency and reduce grinding power consumption without a large amount of equipment investment.
Vertical cement mill
The vertical cement mill has advantages of simple production, low power consumption, stable quality of the finished product, easy operation, and so on. Besides, the vertical cement mill requires less auxiliary equipment, it is multifunctional and requires less area, less dust pollution.
Cement roller press
The cement roller press is one type of cement grinding mill, and it can be used to grind cement clinker and raw materials. The cement roller press is popular with a super crushing effect and environmental-friendly performance. AGICO’s cement roller press has advantages of reasonable structure, less area occupied large throughput, less energy consumption.
